COMPRESSORS
Due to the high-speed axial and centrifugal conditions, compressors often require the technologies of tilting pad journal and thrust bearing. It is crucial to enhance the efficiency by using directed lubrication and Cr/Cu backed pad materials. What’s more, compressors can get benefit from utilizing active magnetic bearing technology, enabling oil-free and dependable operation.
Compressors—particularly high-performance centrifugal and axial types—operate under extreme conditions of rotational speed, pressure, and thermal fluctuation. Whether used in oil & gas processing, chemical plants, or air separation units, these machines rely heavily on bearing systems that provide precise rotor control, vibration suppression, and long-term durability.
At Journal Bearings, we provide engineered tilting pad journal and thrust bearing solutions specifically optimized for compressor applications. Our bearings are designed to perform reliably in high-speed, high-load environments, minimizing downtime and enhancing machine efficiency.
Centrifugal and axial compressors often operate at 20,000+ rpm, which challenges the stability of conventional fixed-geometry bearings.
Tilting pad journal bearings provide individual pivoting support for each pad, enabling the formation of a dynamically stable hydrodynamic film, even at high shaft speeds and under misalignment.
Compressor rotors experience significant axial forces due to pressure differentials and gas flow direction.
Our tilting pad thrust bearings are engineered to maintain axial alignment and prevent rotor shifting—thereby ensuring consistent performance and reducing the risk of failure.
To reduce power losses and temperature rise during continuous operation, we integrate directed lubrication channels into our bearing housings. This technology:
Improves oil flow targeting
Minimizes pad surface temperature
Reduces energy consumption
Extends bearing and rotor service life
For compressors with extreme thermal or load demands, we offer copper-chromium (Cr/Cu) backed pads, which deliver:
High thermal conductivity
Superior resistance to deformation under load
Enhanced babbitt bonding integrity
Lower risk of pad delamination under thermal stress
In highly advanced oil-free compressor systems, active magnetic bearings (AMBs) are increasingly being adopted to eliminate lubrication systems altogether.
At Journal Bearings, we provide hybrid bearing solutions that combine traditional tilting pad technology with backup bearing designs to protect AMB systems during transient or emergency shutdown conditions. These systems enable:
Oil-free operation
Lower maintenance requirements
Greater energy efficiency
Industry | Compressor Type | Our Bearing Solution |
Oil & Gas | Multistage centrifugal compressors | Cu/Cr-backed tilting pad journal + thrust bearings |
Chemical | Integrally geared compressors | Compact, high-load combined bearings |
Power Generation | Air or fuel gas boosters | Offset pivot pads + directed lubrication |
HVAC & Industrial | High-speed blowers | Noise-reduced and vibration-damped pads |
OEM System Builders | Oil-free compressors with AMB | Backup tilt pad bearings for protection |
✅ Speeds up to 60,000 rpm with stable rotor support
✅ Axial thrust capacities > 100 kN
✅ Compact, customizable designs for multi-stage systems
✅ 3–5 day turnaround for full proposal & load analysis
✅ Optional backup bearings for magnetic bearing systems
Let our bearing experts help you enhance the performance and reliability of your centrifugal or axial compressors. Whether you need high-speed journal support, thrust control, or hybrid oil-free backup solutions—Journal Bearings has the engineering depth to deliver.
Contact us today to request your technical proposal or explore our full compressor application portfolio.
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FAQ
With a technical team of over 30 professionals
We can customize a wide variety of journal thrust plain bearings according to different requirements
Supply bearing design proposals and calculation reports within 3-5 working days